klr650 airbox mod Kawasaki's KLR650 is one of the longest-running models in motorcycling history. With the head porting, some jetting changes and only a slip-on muffler, we have gained 20% horsepower consistently. I do have the KLRCary Stage 2 head which moves a lot more air. Runs and rides as it should, everything works as it should. KLR's are great bikes with a few issues, just like most motorcycles. The PCV mod is putting a one way valve in the breather hose from the engine into the airbox. My problem is cold weather starting. The picture below is from the microfiche taken from the official Kawasaki KLR-650 parts fiche. I am using the K&N filter as I did not want to use the original filter backwards. . com Specials!!! YUASA 12V, 1 AMP Battery Charger 465 Suspension Special - Improve the suspension on your KLR650 with an adjustable rear shock absorber and a pair of progressive front fork springs for only $451. KLR650. some were asking over $100 for just the covers. but my new intake did. This is a discussion on Revised airbox mod opinions sought within the CRF50 forums, part of the General Talk category; Hi guys, Running an Xr50 with an 88CC TB kit, standard carb rejected & clip relocated. An absolutely free and advertisement-free website dedicated to the maintenance and enjoyment of the Kawasaki KLR650 motorcycle. (if you do one, be ready to do them all) Clutch actuator arm extension mod (so your friction zone is more than the 3/8" (ish) of stock. Dyno results shown are with stock dual purpose tire, whereas a smoother street tire would show higher numbers. plus the gutted airbox never threw a CEL. The new KLR650 is well suited to life on the highways, deserts, mountains or even the challenging terrain of today’s urban jungle. topic: airbox mod help AIRBOX MOD HELP 5 months 4 weeks ago #11 I sense something went wrong in “the search for 8 seconds” but I hate to see you guys at odds. Last winter I decided to try some ducting to keep dirt/dust from getting into the air filter. Technical articles and maintenance procedures with accompanying photos to further clarify the process make this very much a DIY resource for almost every level of mechanical skill. Did and interesting air box mod I will send you a pic some time Bob: Seems pretty cool, I have an 1989 klr650 tengai. Any other tips regarding this will be welcome. Airbox mods and fuel mixture? How did it work out for you? It seems to me the seat pan is the air scoop that sends air to the box and the snorkel in the box only restricts it but leaves a lip underneath so dirt/water won't slide down to the filter. ^ Yanking the air box baffles (aka snorkels) is super easy and completely reversible: Sounds great and you may notice some improved midrange and top end as the bike can breath easier, but to date I don't know anyone that's tried to measure the difference on a dyno. I used a 1/4" 20 by 2" nylon screw with a nylon nut. 07. Additionally, you can browse 4 more links that might be useful for you. The KLR has been around since God was a boy, feels and looks a little dated and has about as much sex appeal as Kevin Rudd. In addition to KAWASAKI Dual Sport Parts, we have the best prices on dirt bike, ATV and motorcycle parts, apparel and accessories and offer excellent customer service. I added a separate left and right lamp to the dash. I have regretted selling it from the minute it was gone. Description PO4300, KLR 650, HOTCAM KIT, INTAKE & EXHAUST, 96 UP Order Here Kit includes intake and exhaust cams. If you are looking for a bike that will take you just Converted Military Diesel Kawasaki KLR 650 MoreTap the link to check out great drones and drone accessories. the multi hole (bigger is better than many smaller) this from Dirt Rider Magazines endurocross build FE250. 5 and I am considering doing the following and wondered if other KLR owners have already done the mods - or would be able to offer 2009 Kawasaki KLR650. Considering Carb jetting, airbox mods & air filters (uni vs. It came about when it was realized that the port volume is actually to large thus slowing the airspeed down. 5 and I am considering doing the following and wondered if other KLR owners have already done the mods - or would be able to offer Your limiting factor would be the air intake, which is maybe an inch or two (just guessing here) lower than the top of the rear subframe. KLR KLX - Kawasaki KLR KLX 1996 KLX650 Oil breather pipe leaking in airbox. Get MAXIMUM PERFORMANCE & LONGER ENGINE LIFE EXHAUST POPPING? FEELS SLUGGISH? These are signs of a LEAN ENGINE, a Jet Kit will fix those issues. However, being me and needing a bit more out of the motor I 2009 Kawasaki KLR 650 called Beast and 2006 Suzuki M50 to be reborn M50 Service Manual Originally Posted by omegajim "we, the few, the proud, the motorcyclists of the world, refuse to sit down in comfort, insulated from the environment, and run the gauntlet of life with a front row seat. NET FORUMS - #1 Ranked KLR650 Forums! Tech support, KLR650 parts, KLR650 reviews, used KLR650s for sale, maintenance forum, modifications and MORE! The mods make a HUGE difference and everyone with a KLR 650 or DR650 should do this! Plus, it is great that you did a video showing how to do it. When you plugged the hole at the bottom of the airbox, did you re-route the crankcase breather pipe? I went a few steps further. KLR650 Wiki. While this mod is inexpensive, it does have some drawbacks such as increased noise from the intake, the air filter gets dirtier quicker andit's more difficult to wash your bike. 14 May 13 08:18. The “3X3 airbox mod” is the opening up the airbox inlet to a size of 3 inches x 3 inches to increase airflow. eveRide ADV 131,118 views Hello, Looking to get a little more umph out of my KLR. Drilling holes in the airbox will allow more air to flow, but permanently ruins your airbox so you can't "undo" it later. DIY: OEM Intake airbox mod So we all know the Odyssey is a family van and performs well for what it is. Factory Airbox Mod? Since the factory air boxes are suppose to be cold air themselves. While most motorcycle owners can easily order a new Clymer or Haynes repair manual for their bike the KLR 250 dual sport owners aren't so lucky. any free gain is a good gain. The Kawasaki KLR650 is one the world's most popular and modified motorcycles. Our editors have chosen several links from angelfire. Not to mention the "exterior" mods I've done to the bikes. The stock main jet (#148 for 87 to 07, #145 for the 08+) often works well. Following me on a trip to Red Wing, my son-in-law said that he never once lost sight of me, even when he was jammed up in freeway traffic a full freeway exit back. All the KLR650’s that was put on the dyno had the air box mod, KLX needle and jetting done at the same time the MC mod was performed. 15mm~0. I found the instructions from this page, (thanks to Bratik and Tacoma Territory) You will see that some info was copied & pasted. It is basicly just opening up the airbox more to get the bike to breath better. Share your tips and post pictures of them here. Big Gun Full System. We offer a huge selection of parts and accessories to keep your machine running at peak levels. The White Brothers E2 exhaust is a performance exhaust system, and what better way to test it than on a dynonometer. Or if you have your mind made up, there's a guy in Vancouver in this forum parting out his Duke and has a performance airbox listed for $50. KLR650 Jet Kit . Browse our catalog of 2 13oz now. Grand total was roughly $110 bucks. Dynojet. thanks jonas Easy Airbox Mod - (Pic Heavy Write Up) Keeping the stock air box and dropping in a good high flow, gives about the same results as a aftermarket system. Five holes on the airbox side (panel) (1" holes), trimmed the opposite side to expose the airbox, then drilled 10 smaller holes in the airbox, then four 1" holes in that side panel. klr650 mod's, add on's and farkles video walkaround - quick walkaround of my bike. Dyno Tested: K&N Typhoon Intake vs Stock Airbox vs DIY Intake Mod Hi Guys, Well as most of you know there is still a lot of controversy of whether any of the intakes that are avalible actually makes the advertised power gains. Re: AirBox Mod - Cold, Ram Air I have done something similar but then went all out with a ram air intake scoop. I remove the stock filter & just clamp a piece if UNI foan between the frame & the airbox. 5 to 150 range. BigGreen. KLR 650 Adventure/Performance Mods. com. Don't do the L-mod until you have a larger main jet to install or you will have a major lean condition. Search google for KLR650 FAQ. Honda recommends using the #185 main jet with this mod. This is the upgraded verision from Kaw with the better suspension and seat. For the Left side airbox cover. I have a 2008 KLR, I drilled holes in the air box cover and added a K & N filter, along with an aftermarket Jardine exhaust system I added at least 5 miles per gallon, I live in Colorado at 5,000 KLR 650 musings. 25" hole in the front of your stock airbox. Modifications: Tusk crash bars, air box modification, spider air filter, complete JD jet kit, Lexx MX exhaust handlebar bag, and wolfman size medium soft tail bag. I run the Uni filters in muddy/sandy/dusty conditions. This adapter is fitted prior to delivery when purchasing complete kits. airbox opened up, re-geared, better foot pegs, a seat kit, ss brake line, bars, grips Kawasaki klr 650 performance modifications keyword after analyzing the system lists the list of keywords related and the list of websites with related content, in addition you can see which keywords most interested customers on the this website The best airbox mod is. Before run the only modifications were jet kit, opened up air box and a Pro Circuit Slip-On Exhaust system. S2R Open Airbox Mod pics EASY mod and the bike is way louder and runs a hell of a lot smoother between shifts. View Quote I already ordered the Doohickey kit from Eagle Mike. net I found information on a different mod . com and youtube. Each air box vent allows additional air to enter in the air box for greater volume. Performance Projects By M-Tech Motorcycles – Bend, Oregon. I removed the smog stuff and have a k&n air filter and a FMF Q2 on the way with a FMF jet kit as well. 2008 Kawasaki KLR 650 First impression The Kawasaki KLR650 has been a long-standing model in Kawasaki’s lineup, having been introduced in 1987 and remaining almost unchanged through the 2007 model. Strong midrange pull and top end speed increase. 05-25-2013 08 Bike Review. AirBox Mod, Ram Air. She's running quite hot here in cold netherlands so gotta look into that first. Bought these for my son's kfx 50. These Mikuni carburetors are correctly sized and easily fitted to your Kawasaki KLX 650 stock air box when using the silver anodized air-box adapter. The KLR 650 is a motorcycle SUV, it seats you tall enough to see over anything shorter than a refrigerator semi. 2013 KLR 650 $5000 ONO 17,XXX KM Set up for adventure riding-FMF exhaust-carbe + airbox mods for more power -SW motech crash bars with cruising foot pegs on the front KLR KLX - Kawasaki KLR KLX 1996 KLX650 Oil breather pipe leaking in airbox. I have a KLR 650 2014. The KLR only has one dash indicator to tell the rider that a directional is flashing. 2013 KLR 650 $5000 ONO 17,XXX KM Set up for adventure riding-FMF exhaust-carbe + airbox mods for more power -SW motech crash bars with cruising foot pegs on the front 2005 Kawasaki KLR 650, 21,700 mi. Before I discovered the wonderful world of Triumphratnet. It will really make you want to get on the trottle since is sounds so MEAN There just was not enough intake with the airbox stock. the rugged and tough kawasaki klr ™ 650 motorcycle is built for adventure. this device gives you the ability to adjust the A/F leaner or richer on the fly, by simply installing/removing one or both plugs. This is for riders who have installed an aftermarket exhaust that is rubbing on the wheel well. my 1989 kawasaki KLR 650 ran fine when i bought it after ridin it for a few weeks it began to run clogged like it was choking out and running so rich that it pukes gas out of the bowl and air box ive … My guess is the 650's have a lot more torque at lower RPMs than the 400, so the 650's can maintain a given speed at lower RPM. I've seen some suggestions about drilling holes in the airbox to create This feature is not available right now. $35 i think i paid. I believe the engines are the same. lol. Good luck and have a wonderful day. Kawasaki KLR650 685cc and 705cc Kits: M-Tech has completed our dyno testing with the Kawasaki KLR 685 kits. I guess I'm bored. In many ways, the Kawasaki KLR650 is the default choice for a lightweight, low-cost adventure machine. It's less blatant in the new generation of KLRs but the older bikes chirp like a flock of drunken finches, and honestly I hate it. The KLR Uni-Trak Lever is designed to provide a cushy ride during initial rear wheel travel, but progressively stiffen as the suspension nears full compression. Dual Sport Center, Where You Will Find Resources To Late Models Of The Fantastic Kawasaki KLR 650, Pictures, links and information related to the KLR650 Preparing your motorcycle for the long haul may involve quite a bit of work, but it’s also a lot of fun. 2017 KLR 650 Build. The snorkel mod changes the resonance of the airbox, but not necessarily the flow amount. This mod involves cutting a 4. 8704 miles as of 82318. Find Klr 650 Tank in Motorcycles | Looking for a motorcycle? Find a motorbike, Harley Davidson, chopper or cruiser in Ontario on Kijiji, Canada's #1 Local Classifieds. cjwell also provides an airbox mod with his engine kit, but I cannot give out the details on that one. Bike sounds great and is a blast to ride. pulled snorkel, 4x1" hole for airbox, mirrors, handguards, Zero Gravity wind screen, SW Motech plate and The green line to the airbox needs to be trimmed close to the airbox then plugged (with your handy hose caps) as seen in Pic#1. The aibox mod they are referring to is probably just removing the lid. Everybody seems to have their own custom add-ons, modifications & accessories. In the Toyota world they've been doing an Airbox mod for years that might work well in conjunction with this. Let your dirt bike or ATV breathe easy with the UNI air box vents. any questions about anything ive done please dont hesitate to ask. Airbox mod thoughts If it doesn't work, well all I'm out is an air intake hose - big whoop! Lots of directions on how to do it online, so I won't go over that here, but after doing it, gassing it up, then taking it to work (about 40 miles of freeway miles) I have to say it did appear to do some good. 2017. Home / KLR650 Small Port Head a Reliable Power Mod The KLR650 Small Port Head makes an already good cylinder head even better. Kawasaki KLR-650 Microfiche View. 05. i'm thinking it might help with my idle and popping on decel. my Q? is everyone is talking about the airbox snorkel being removed, were exactly is this snorkel? Airbox Mod I've seen several references to removing the "snorkels" but I'm not sure what that means because I've yet to open my airbox up. It will do it in comfort, year-round and without breaking airbox mod 04-06. Finally getting exhaust, high flow filter and jet kit for the 2001 KLR 650. Instead do what I did as shown on the picture HERE. Genuine Mikuni TM40-6 40mm Flatslide Pumper Carburetor for use on Kawasaki KLX, KLR 650 as pictured. K&N?) and exhaust. You're literally allowing air to completely bypass the filter. Havent done much to the KLR But usually when someone says airbox mod they are referring to either drilling holes in the airbox or removing material from the airbox so as to allow more air to enter and have less restriction. The KLR's carb has a pilot mixture screw which controls the amount of fuel that enters the engine while at idle. It is most properly the combination of the airbox mod and jetting that cause the power increase that was felt and not the effects of the MC mod. There are multitudes of great products available for most any modification, upgrade or accessory goal. Staintune exhaust L mod on airbox from 4th fuel-up onwards klx needle 1st clip D606 on rear, Geomax mx71 on front progressive front springs progressive suspension rear shock Open up the airbox and do the 22 cent mod; allows engine to breathe better at the expense of the EPA. It is dirt-friendly, road-worthy and, courtesy of the folks listed below, has evolved into an adventure animal. Revised airbox mod opinions sought. I live in a cold weather climate, and honestly need to be able to reliably start the bike from an ov ernight cold soak of 15 deg. Used Kawasaki Motorcycle Parts Used Kawasaki ATV Parts Submit the form above for immediate access to our network motorcycle salvage yards. so I made a new airbox for my self. Yes, the front end of the tank is higher, but you'll flood your engine. My exhaust is stock and only airbox mod is snorkle's pulled. We have a huge selection of used motorcycle parts, in stock and ready to ship at prices far below retail. Post DIY guides to said modifications, or photos of your in-progress or completed mod. All the youtube videos I saw were of people revving the bike after the mod, so I made a video showing you how to do the mod. - 1st i got a set of stock airbox covers from a friend on here. None to very little idle change. Add racks for bags, I prefer Turbo City's soft bag holders; hard bags can damage the rider in a fall. The factory air box does what it is designed to do but it does not do it efficiently and is therefore a major restriction to the performance of the engine. Who's Buying It? The KLR650 is a very serious contender as an entry level option for the adventure bike enthusiast if you can't afford BMW anything or a KTM 640 Adventurer. What we did here with the KLR, was to increase airflow and fuel at the same ratio, moving away from the lean mixture. Naturally you can do what ever you want but I'm happy with my mod. I may go look at one. We all know about the L mod for the air box. Airbox Mod. Bought new in the fall of 2014. Maybe someday I'll set up a "true" website, but until then this will have to suffice. A lot of Tacoma owners started doing this modification and the word is spreading. This carburetor as only with all Mikunioz distributed products is covered by Australian product liability cover and warranties. i ran that up untill last week when i finally got a real intake. And what on earth is this tube? I chased it up under the gas tank- but I didn't want to pull the tank to find out what it is. I was also testing the White Brothers XCR exhaust at the same time. post #39 of 77 I only replied because the airbox mod is the next best mod after the flux capacitor . It is "cyro" treated to resist wear, and resist distortion at the base. Removing the KLR 650 air box snorkel - 2016 model JJ's Adventures 14,197. This mod has greatly slowed the airflow hitting the filter and results in an even spread of dust accross the whole filter. Use an oil for foam filters (Uni, No Toil, Twin Air, etc). I found a really cool animation on the air intake and how it pulses and pressure changes and that, but no idea where. Cut it out. Pic#2 -It's a good idea to save everything in the case that you ever sell the bike in California. There is a raised sction in an "L" shape. Diesel Military Motorcycle Helps Keep the Peace Dressed in desert camouflage paint, and disguised behind a military code name, this Haynes-DT machine is actually a Kawasaki with a diesel engine. Rubber washer is optional. The overall feeling from the guys that have done the mod is dont do it - many reversed the mod with tape or some sort of plastic cover. JAN 2004 TO June 2007 ( UPDATED ). A less restrictive exhaust system, and/or air box mods, may need a main jet in the #142. Kawasaki KLR650 parts and accessories from Schnitz Racing to increase power and longevity. The JDJetting kit makes improvements in power and responsiveness with simple air box mods, and secondly with a more free flowing muffler. License good till 02/20. 2015 Kawasaki klr 650 with a little over 6,500 miles. The original filter filtration is better than the K&N as per a previous forum article. The 2015 Kawasaki KLR™650 is a tough adventure bike that will put the fun into your off-road adventures. It shows all of the equipment that is part of the California model of the KLR-650. AIRBOX MODS completed with a little help from YAMAHA SAVAGE. Air box mod. Car Hose Airbox Mod I recommend not to destroy the airbox completely. 17! DC2 airbox is a better deisgn definately It is basically a cone filter enclosed in a sealed box, once you add a big air feed to the underside you basically have a DIY mugen intake but at a fraction of the price I purchased a 2008 KLR-650 which now has 650 mi. BuickNick is offline Quote Quick Reply. With the lid cut you remove the screws from the left side plastics (the top ones) and two screws out of the cut air box lid and you can access the hose clamp on the silicone 90 at the throttle body. The t-vent mod on the 1998, sidestand switch on both bikes, airbox mod, carb mod, air injection removal, etc, etc. in all truth, going from stock to a gutted intake box had more of a gain, then the gutted airbox, to a real cold air intake. Here is how i did my stock airbox mod. And once you explore all the options, just a few clicks of your mouse will get your order placed and sent right to your door. You can do the mod how ever you like, drill cut, just make sure you don't cut into the filtered side of the airbox. As looking at others’ bikes for ideas is probably where we all start, deconstructed here is the recipe for my 2008 KLR 650 named Katırga, including the refinements applied along the way. Has anyone got an opinion on whether the 650 or 500 is a better bike. hey people, i was bored and wanted to mod my car but wasnt ready just yet to actually go out and purchase a CAI or SRI or anything of the likes. Description. The "Pimp my Ride" section for Soviet bloc bikes. Does anyone know if this is worth doing and know where I can find some pics to get a better idea of what to look for and remove? Before and after 705cc Kit comparison using the same KLR650 motorcycle. Clean clear title in my name. This liner is custom made exclusively for Schnitz Racing. I have an 09 model KLR 650 and due to the design of the airbox it seems to suck up huge amounts of its own dust. KLR 650 Dyno Results. Others do the KLX needle (or . Modifying my bike. The KLR650 AirBox mod combined with jetting is the easiest and cheapest way to add power to the trusty old 650 engine. Great condition, Super bright Bi-Xenon HID headlight, new battery, crash bars with highway pegs, aftermarket shifter and pegs, doohickey done, tank bag, air box mod, jet kit, LEXX pipe, quick detach storage trunk. I removed the snorkel and also cut a hole in the other end of the filter and the opposite side of the airbox , remove both side panels and you can see straight through . that was my 1st mod i did like 4 years ago. I have been looking at the 650 around the 2002 year and they are lot cheaper than the 500 around the same year. Here are our handpicked suggestions for 'klr650 mods'. 04. spring is on its way and i've began tinkering and am wondering if anyone here has any experience with the 22 cent mod for the klr. I know this video is old but it's still relevant, because these bikes are still super popular. Our small business is dedicated to becoming one of the top aftermarket parts companies in the industry. Airbox Mods - KLR650 Build Series Free Download Video MP4 3GP M4A It's called the L-mod if you want to research it on the net. For the wire mesh, Honda recommends #30 which is woven gauze 0. com, thumpertalk. Don't let anyone rip you off. F. Receive unparalleled services and products from Brain's Industries. I changed out the front sprocket to a 16 tooth to get some more top end and it made a huge difference but now i need some more power captain! Cut the top of the air box, I used a 1 inch hole saw for the corners, sawed and filed the edges, finishing the edges with steel wool for a professional look. KLR650 parts and accessories, Supermoto Wheels, Suspension Kits, Cargo Racks, Plastic Fuel Tanks, Jet Kits, Chains & Sprockets, Corbin Seats, Lowering Links, and much more KLR650 Air Box Ducting Modification C:\1-PD#1\1-Word\Pix\Fig's_for_Info_Sheets\ KLR650 Air Box Ducting Modification doc 1/19/2016 7:58 PM Pg. I hate a hot running bike so have been trying a few things (22 cent mod, fuel screw adjustment, radiator flush, etc) with no real improvement. This motorcycle customization tutorial shows you how to modify the rear mud guard in the wheel well of a Kawasaki KLR 650. Alternative Air Box Mod KLR650 First Generation. This is a discussion on AirBox Mod, Ram Air within the ZR-7 Performance Upgrades forums, part of the Kawasaki ZR-7 category; It's been a long time I've posted in this forum, but I still read all the threads . There is a ton of info, mods, aftermarket support, etc for both bikes. SOURCE: 1995 Kawasaki KLR 650 timing marks Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. So without the room to make one I decided to modify the existing one in a way that I think will improve the effect of the short stacks. The KLR 650 seems to be a fairly popular "cult" type of bike in the Dual purpose world, and there seems to be some standard modifications that people perform on it almost as soon as they buy one. what is the airbox mod and how do you do it? air box mod consist of taken out the divertor out the air box, its good for 5 extra hp if tune properly and the cool thing is that u will here a howling sound comin from your ram air more What is the 3x3 Airbox Mod It seems like most every experienced DR-Z owner around has done it, and lists it, but I can't find anywhere that explains it. That the Kawasaki KLR™650 dual purpose motorcycle has remained firmly atop the sales charts in the dual-sport category for nearly a decade is no surprise. o#o How to make your stock KLR 650 exhaust sound manly for FREE (get rid of the chirp!) Thanks NT8! - Duration: 6:33. This allowed me to re-route the air box drain tube through the fairing where the battery drain tube used to be. a mod that is simple and very effective, best done with OEM brand of choice FMF silencer addition for full effect. 23 KLR 650 MODS AND UPGRADES and Packing for South America [Part 1] 2015 Kawasaki KLR650, KLR 650 While most motorcycles are single-purpose machines, preferring to run on either dirt or asphalt, the dual-purpose category is far more versatile, able to take riders almost anywhere they wish to go on- and off-road. 2013 Kawasaki KLR 650 airbox mod Hi, Anonymous for more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. 64 CIM appears to be the correct amount of air we tried to attain, and that was exceptable with the size of the airbox. 1 Object is to block off dust from rear wheel coming up through rear fender leading edge openings. Here's how that all went: 2009-2015 Cadillac CTS-V General Discussion Discussion, WAIT4ME Airbox Mod Installation in Cadillac CTS-V Series Forum - 2009-2015; I'm going to accomplish this mod when I return home, cheap mod and still keeps the V stock looking if Great mod Darcy. Re: WAIT4ME Airbox Mod Installation Originally Posted by wait4me Ohh and as for no filter vs stock one vs V6 cts k&n "which is the same part number as for the V" No filter change made a difference in hp. Leaving the inspection cover open is just dumb. Kawasaki’s venerable KLR650 is one of the least powerful big bore dual-sport motorcycles on the market. It's easy to forget and leave the turn signals on which could give erroneous messages to other drivers. I added some blocking panels, and foam to keep any air from the rear tire from getting into the air path to the filter. Just to list a few: SW Motech racks, Trek aluminum top and side panniers ( black hardly used), PIAA off road lights, too many to list. I just installed a full Muzzy and the K&N Hi Flow Airfilter, but I can still tell that it ain't breathing like it should. Some ingenious fella cut his stock fairing, grafted on a piece of ABS klr650. Airbox flap removal mod questions Have heard that the airbox butterfly flap removal can help the TreK run better. Kawasaki KLR650 KLR 650 685 cc 705 cc Big Bore Carburetor Carb Stage 1-3 Jet Kit Email to friends Share on Facebook - opens in a new window or tab Share on Twitter - opens in a new window or tab Share on Pinterest - opens in a new window or tab Kawasaki KLR 650 for sale by original owner, including all spare parts loads of upgrades done to bike. They definitely helped on the top end These changes combined with an aftermarket exhaust pipe and some mods to the airbox should wake up the engine and make the gear ratio better for dual sport adventure riding. 2008 Kawasaki KLR650. riders will benefit from the klr650’s phenomenal fuel range and dual-purpose capabilities on pavement or off-road. I was wondering if anyone had experimented and done an airbox mod on them?(Cutting the webs and guts Actually I'm more concerned with better MPGs. Mods include Kaw tall wind sheild, Cee Baileys extra tall windsheild currently instaled, JD Jetting carb kit with air box mods, Kaw tank and tail bag, LED head light kit, Shinko E-705s, off road pegs. These Mikuni carburetors are correctly sized and easily fitted to your Kawasaki KLR 650 stock air box when using the silver anodized air-box adapter. According to posts on this forum when you change the exhausts by allowing more airflow through the airbox a small gain can be made and as we know. A few months ago, I added short velocity stacks to my 5th gen & after much research it would appear that a larger airbox would be an advantage. I was especially concerned the original airbox setup would drive dirt through the filter because of the very high speed airflow hitting the filter. 2013 KLR 650 $5000 ONO 17,XXX KM Set up for adventure riding-FMF exhaust-carbe + airbox mods for more power -SW motech crash bars with cruising foot pegs on the front The 705 kit liner is the strongest available for the KLR. I have done the Rimfire airbox mod to my bike and was wondering if any one else has tried this and what results they had. riders will benefit from the klr650 motorcycle s phenomenal fuel range and dual-purpose capabilities on pavement or off-road. The 400 could very well have as much torque at higher RPMs, but you would be spinning the motor a lot faster, which means more wear and tear. 1987-2014 Klr 650 Front End 47Mm Showa Fork Kit! This Is A Oem Conversion Kit For A Bolt Up And Go Suspension Upgrade All Parts Are Complete And Assembled Hey Adam. For 21 years, the Kawasaki KLR650 has been the smart choice for riders seeking reliable on and off-road performance. moparsupercenter. The air intake located behind the KLR Crankcase Breather Hose Mod KLR650E Crankcase Breather I’m not quite sure what the Kawasaki engineers had in mind when they designed the late-model KLR 650 dual-sport motorcycle, but I can only guess that endless wheelies were not part of the equation. I am the second owner of this black stallion bought in 2010 with 5k miles and to this day, I've never had more fun on one single motorcycle. Windscreens, brakes, clutch, shocks, lowering links, seats and more to give a better ride. New chain and sprockets, good shinko tires. Recently I purchased a new set of sprockets, a chain and a couple Pirelli MT21 RallyCross tires for it. 01-29-2014 06 klr 650 engine year by number. Our selection of Kawasaki mod upgrade parts to increase performance is designed to help you accomplish whatever performance goal you may have for your bike. 2015 Kawasaki KLR 650, 2015 Kawasaki KLR 650 The Dual-Sport King While most motorcycles are single-purpose machines, preferring to run on either dirt or asphalt, the dual-purpose category is far more versatile, able to take riders almost anywhere they wish to go on- and off-road. Well, the rains have started in the soggy Pacific Northwest, so a week ago I ordered the full airbox mod "kit" from www. 05-25-2013 08 The 705 kit liner is the strongest available for the KLR. Stay within the radius of the air box top. Trying to find 118 Star? Our team has located an extremely large catalog of 118 Star and much more. Shop for KAWASAKI Dual Sport Parts in our Dual Sport section at Rocky Mountain ATV/MC. I got rid of the Y piece, cut the airbox opening (and filter) to its full potential and then punched a hold in the faux cover. 85mm spacing. Been struggling recently to bring my KLR's fever (high running temp) under control. My only complaint really was the small gas tank. Show off your KLR 650 (or 250 or 685)! KLR650 FAQ. Other miscellaneous changes: I expect to make other changes, such as adding wider foot pegs and changing the suspension, to make the bike better fit my preferences. Jack up the bike so the rear wheel is off the ground, and slip a board under the tire to support it. I did a bunch of mods to my DR (FMF pipe, jet kit, K&N, air box mod, smaller countershaft sprocket) and absolutely loved it. UNI designed the air box vents with foam that can be cleaned and re-oiled. on it. It has more than a few mods in it and it's got now 21,000 miles on it. that's too much for used covers 2018 kawasaki klr650, 2018 kawasaki klr 650 the kawasaki difference the rugged and tough kawasaki klr 650 motorcycle is built for adventure. 3mm wire with 0. Airbox Mods - KLR650 Build Series. DIY KLR 650 "Chirp removal" exhaust mod Most KLR riders are familiar with the distinctive "chirp" of it's exhaust. Some one replied to my thread and had this advise: fit a k&n and do ivans airbox mod as it helps the low rpm overfueling and gives 3 hp at the peak. Klr650 mods. Kawasaki klr 650 performance modifications keyword after analyzing the system lists the list of keywords related and the list of websites with related content, in addition you can see which keywords most interested customers on the this website OK. it let's in too much air and makes the bike extremely lean. An option that I prefer is the Suzuki DR650 - similar size, weight, performance, design intent. Kawasaki KLR250 PDF Repair and Service Manuals If there is any one thing that new KLR250 owners ask the most it would be where to get a service or repair manual. This blog page will be devoted to describing various modifications & experiences with my 96 Kawasaki KLR650 motorcycle. | Photo description: KLR650. Purpose: only lets the engine case exhale, not suck air back in. Don't use K&N filter oil on foam filters, it's not the right stuff for the job. If I remember correctly it's a good idea to unhook the exhaust valve also, or can one or other be disconnected and make a difference. 100% Performance Guarantee- This is the single most important, cost effective modification that can be made to your ride. . Please try again later. 1987-2007 Kawasaki KLR650 A KLR 650 cc Custom Carburetor Carb Stage 1-7 Jet Kit Increased Performance at all RPM's, Faster Throttle Response, & Stops Lean Exhaust Popping that Damages Engines. I think you might be able to use a lot of the mods for the KLR 650. Look at the top of your airbox. It’s been around since 1987 and remained almost unchanged through 2007, and along the way An absolutely free and advertisement-free website dedicated to the maintenance and enjoyment of the Kawasaki KLR650 motorcycle. Still tinkering around with it but on the back burner as I sort through some other issues. so i just decided in the end to try the Airbox Mod and see how it goes. Why has this one escaped me? Get the parts you need for your 2018 KAWASAKI KLR650 at Rocky Mountain ATV/MC. But this mod is to address a different problem with the stock air box, either stock or L modded. none . To remove the shock, do I really need to remove the battery, subframe, etc. The 500's seem to start around the $5,000 with anywhere between 15K to 40K on the clock and the 650's around the $ View scootbog2's photo of a 1994 Kawasaki KLR 650. sorry about the hillbilly outfit. I have a 2007 xr650l and i'm just getting around to the mods. KLR650 Air Box Ducting Modification C:\1-PD#1\1-Word\Pix\Fig's_for_Info_Sheets\ KLR650 Air Box Ducting Modification doc 1/19/2016 7:58 PM Pg. You are going to want to do the Doohickey mod to the engine, they pop unexpectedly and used engines are hard to come by because of this. Buy here. However to stop owners from fiddling with it Kawasaki covered the screw with a small tin cap. Bike was running lean after 685 install and fan would come on often - even when riding. Cogent Dynamics now makes the KLR 650 "Moab" shock. 19250 miles but The green line to the airbox needs to be trimmed close to the airbox then plugged (with your handy hose caps) as seen in Pic#1. The purpose of cutting the air box lid is to allow access to the filter without gutting the bike again. Teamed up with upgraded jetting and a performance exhaust it provides a noticeable performance improvement. This site promotes a very comprehensive array of items in stock on the the internet. Hard for me to say how it compares to a stock head with more airbox mods and a less restrictive pipe but I assume there's some similarity. I changed out the front sprocket to a 16 tooth to get some more top end and it made a huge difference but now i need some more power captain! Hello, Looking to get a little more umph out of my KLR. There is a link to this mod prcedure from the KLR FAQ. ? No. lokash. plus i wanted to keep my car as stock as i could for now. 22 mod), airbox, slide drill, exhaust baffle removal. Hi Guys, Does anyone know why the oil breather pipe from top of motor would leak oil into the airbox after highway-riding? 2013 Kawasaki KLR 650 airbox mod Hi, Anonymous for more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. 18. Uploaded on 04/06/07. Photo number 854812. Learn me on the klr650 please. They use a Marine "Deck Plate" and mount it over a corresponding size hole cut in the box (Deck plates can be purchased in sizes from 2" to 10"). This motorcycle tutorial shows you how to do a PCV mod on a Kawasaki KLR650. Aftermarket windshield, SW-Motech crash bars, k&n filter, air box mod, carb has been jetted and tires have right at 1,000 miles on them. Introduced as a 600 way back in 1984, it was upgraded and enlarged to 650cc in '87 and remained in the model line Bike Review. bikes there was a solution called the "Wheat Wacker Fairing MOD". The KLR is quick enough, feels light and, with our ongoing mods, is becoming a favorite for exploring all facets of our environment. Now we're going to plug the other hole in the airbox. FARKELING IMPROVEMENTS - mods designed to make the Adventurer bomb proof, more powerful and reliable 685 cc forged piston kit - provides higher compression and increased displacement (5-10% hp gain) CUSTOM Gattling Gun Exhaust - won't find anything like this. Protip regarding the performance airbox, you can buy a parted out airbox off eBay for half the price and chop it up yourself. The cloth filter oil (K&N) isn't the same stuff and even if it doesn't damage the foam, it won't stick the dirt to it as well and that dirt will just pass through. klr650 airbox mod